Damaged capacity is not available capacity
A location or bay that has been taken out of service should remain excluded from usable capacity until it has been properly assessed and released under the site's safety process.
Impacts deserve prompt attention
Warehouse rack can be struck by powered equipment. Visible deformation, missing components or other concerns should be handled according to the rack supplier, competent inspection process and applicable workplace requirements.
Track blocked locations
A simple location-status report can show how much capacity is unavailable due to damage, maintenance or other restrictions. Repeated losses in one area may indicate a traffic or protection problem.
Do not self-certify structural safety
This site does not provide inspection thresholds or repair instructions. Structural rack assessment and repair decisions should be made using the appropriate manufacturer, engineer, competent inspector and jurisdictional guidance.
Practical questions
Should I use one utilization percentage for every warehouse?
No. Inventory profile, storage system, seasonality, staging demand, handling equipment and workflow can make the same percentage perform very differently in two facilities.
Can this guide be used to approve a rack or building change?
No. It is a planning resource. Structural, fire, building, accessibility and workplace-safety requirements must be established for the actual facility by the appropriate qualified parties and authorities.