Slotting matches products to locations
Slotting is the practice of assigning inventory to locations based on size, velocity, handling characteristics and other operating needs. Better slotting can recover practical capacity when products are routinely stored in locations that are much larger than necessary.
Measure location fit
Track how often cartons, totes or pallets occupy locations with substantial unused space. In bin and shelf operations, location dimensions may matter as much as the number of locations.
Velocity affects travel
Fast movers are often placed where they reduce travel and handling, subject to safe handling and workflow requirements. This can improve throughput even if it does not change the building's nominal storage capacity.
Review after assortment changes
New products, discontinued items and seasonal shifts can make an old slotting plan inefficient. Periodic review is more useful than treating slotting as a one-time project.
Practical questions
Should I use one utilization percentage for every warehouse?
No. Inventory profile, storage system, seasonality, staging demand, handling equipment and workflow can make the same percentage perform very differently in two facilities.
Can this guide be used to approve a rack or building change?
No. It is a planning resource. Structural, fire, building, accessibility and workplace-safety requirements must be established for the actual facility by the appropriate qualified parties and authorities.